World Rally Car chassis
Led the spaceframe chassis design of M-Sport's 2022 Ford Puma Hybrid Rally1 car.
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Insight Engineering Solutions · Derbyshire, UK
From sketch to finished part
Design, analysis and fabrication under one roof. We take a problem from a hand-drawn sketch to a tested, manufacturable part, for one-off prototypes or production runs.
Experience20+ years
Teamchartered engineers & designers
WorkshopCNC plasma · MIG · TIG · machining
LocationDerbyshire, UK
01Motorsport
02Film
03Automotive
04Industrial
05Rail
06Aerospace
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What we do
Services
Chartered engineers and fabricators working together, so designs are checked against cost and manufacturability from the first sketch.
Design
Concept & 3D CAD
- Hand sketches turned into full 3D models and drawings
- Chassis and spaceframe design
- Jigs, fixtures, stillages and lifting equipment
Analysis
FEA & simulation
- Proof and fatigue FE analysis of castings and fabrications
- Rail vehicle dynamic simulation
- Test programmes for motorsport and automotive
Vehicle engineering
Chassis & suspension
- Bespoke suspension, spring and damper design and tuning
- Engine transplants, cooling and air-conditioning systems
- EV conversions and complete vehicles for film
Manufacture
Fabrication & prototyping
- In-house CNC sheet and tube plasma cutting
- MIG and TIG welding, machining
- 3D printing and rapid prototypes
New service
Coming soon
A new service is on its way. Get in touch if you'd like to hear more.
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Selected projects
Past work
A few of the projects our engineers have led or worked on, large and small. Photos coming soon.
Vehicles for film
Complete one-off vehicles built for major film productions.
Rail analysis
Casting and fabrication design with proof and fatigue FE analysis for a large rail manufacturer.
EV conversions
Electric drivetrain conversions of utility vehicles.
Rally & rally raid
Numerous rally cars for UK and rally raid events, plus bespoke suspension parts for an OEM.
CNC machines
Complete CNC machines designed and built in-house, including our own plasma cutters.
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About us
Engineering is our passion
Insight is a small, multi-skilled team of chartered engineers and designers with over two decades of theoretical and hands-on experience. We work with large OEMs, small companies and individuals.
We are as comfortable running complex calculations as we are welding a one-off fabrication, and we design with cost and manufacturability at the front of every decision.
Workshop & software
CNC sheet plasma cutterin-house design
CNC tube plasma cutterin-house design
MIG & TIG weldingsteel · aluminium
Machiningprototype parts
3D printingrapid prototypes
3D CAD & FEAstatic · fatigue
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Contact
Start a project
CompanyInsight Engineering Solutions
Phone07955 380224
Address201 Park Road, Heage, Belper, Derbyshire DE56 2AB
ScopeConcept to production
Sheet1 of 1 · Rev B